Staff Infection, Part 1: How Dirt Rider Infects The 2010 CRF450R – Dirt Rider Magazine

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Monday, July 12, 2010

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<p>This is a new one for us, a tour of bike modifications and fixes…or screw-ups and mistakes, depends on who is judging. We decided to take the 2010 Honda CRF450R, pass it through the staff and a few of our test riders and allow each rider to personalize it to his own tastes, no restrictions. The result? Hopefully, when each participant is done he is riding around on the perfect machine for him. And along the way readers will learn about our bike performance personalities and what each of us is looking for in moto perfection. After all, who doesn’t like to customize their ride? Welcome to the first part in Staff Infection where CRF lover, pro racer and always-available test rider Chris Barrett and our much loved and slightly hated Editor Jimmy Lewis take their different shots at the Honda 450R.<strong>Barrettized</strong><br />
I have said it before and I will say it again: The newest-generation CRF450 was made just for me. I love the lightness of this machine, the quick handling, the rippin’ motor and, oh yeah, the ergos-well, they fit me to a T (that’s right, a capital T). From the grips (and yes, I do love stock Honda grips) to the ground, this is my feel-good machine. Since I believe in being able to improve on anything and everything, I went ahead and made a few changes.To start it off, I had some issues with the stock fork dropping too far down in the stroke through bigger bumps and under heavy braking. This put a lot of weight on the front wheel and lightened up the back of the bike, which hindered the stability and resulted in some unwanted kicking in the rear-never a good thing. I felt the mid-valve needed to be stiffened up, and to fix that, I had just the guy in mind: Reverend Graeme Brough, a suspension technician who has a lot of race team experience. I took him my suspension, confessed the issues I was having, and he dialed me in. After Graeme’s suspension work, the bike had a lot more hold up in the front, improved bottoming resistance and still didn’t sacrifice any initial plushness. In turn, I was now able to charge harder into the turns, the bike became more stable, and I didn’t have any more nasty kicks through the braking bumps. Problem solved. Plus, he had a small valving tweak for the steering damper that was surprisingly good. So good, in fact, that I swapped out the damper to my personal 2009 and didn’t tell anyone. Oops!Although I did love the smooth, strong power of the CRF, I wanted to spice things up a bit (not too much, though). I wanted to keep the same smooth power delivery and add more power all the way through, but I still wanted to keep that genuine Honda reliability. Before I was able to make a move Dirt Rider threw in the brand-new Hinson diaphragm clutch to test out. It was good, never whimpered and I hardly noticed it was there the whole time. For my pipe, I decided to go with a Yoshimura full exhaust system. I have had great results with them in the past, and I felt confident this would give me the power I was looking for. Once again, the Yosh system delivered; it kept the smooth power delivery but added more power all the way through. Spicy! Exactly what I wanted, how could I ask for anything more? Well, I didn’t have to; Yoshimura went ahead and told me, “So you like that power? What if we could put that power exactly where you want it? Bottom, mid…”-and before they could finish that sentence, I told them to prove it. So now with the Yoshimura PIM-2 Programmer, some optimizing and tweaking of the fuel delivery gave me more of exactly what I wanted; I kept the same strong bottom that the pipe added (although they could have added more if I wanted, but no thank you, too spicy) and then I added more mid and top. The motor was now perfect! Then they told me a Yosh cam will add even more top-end without sacrificing any bottom or mid. After clarifying that it will still start easily and be just as reliable I told them to throw that puppy in there, too.
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<p>With the pipe, programmer and cam, this CRF had awesome bottom-end torque that pulled into a very strong mid, then into an even stronger top that revved to the moon…and back. My motor work was now complete-or was it? Even though I had the motor of my dreams with my exact power preferences in a bike that was easy to start and still very reliable, they informed me there was more to be had in the form of headwork and transmission polishing. Perfect, I think I’m addicted, but I’ll stop now and try that stuff later.So Jimmy, can I get that bike back when you are done? Yosh would like to freshen up that motor for you with a few extra goodies, I’ll ride it some more for a DR Tested. Deal?I know there are a lot more aftermarket companies out there, with plenty of other mods that can be done to improve or change any bike for personal preference, but remember, I love the 2010 CRF450 exactly the way I got her: stock…but with some suspension mods, and some motor mods, and, well, any other improvements I can make to feel more comfortable on my bike when I’m railing those biiiiiiiiig berms and throwin’ some siiiiiiiick whips!<strong><u>Parts</u></strong><br />
Graeme Brough (310.809.8014, by appointment only): Custom Suspension Work<br />
Yoshimura (<a href="" rel="nofollow" onclick="javascript:window.open(www.yoshimura-rd.com): RS-4 full exhaust system, PIM-2 Programmer, Cam
Hinson (www.hinsonracing.com): SS Series Single-Spring ClutchJimmyed
I have a lot of experience with Honda’s latest 450 since it was my Long Haul machine last year. I pretty much knew exactly what I wanted to do to the bike, but was not sure exactly how or with which companies I was going to get there since we like to spread the love.The improvements Honda made to the bike for 2010 go a long way, especially the easier starting and reluctance to stalling, but for me the suspension is a bit harsh and the chassis a bit stiff. Now Chris’ setup was definitely a step in the right direction-for him, Mr. “I used to race Supercross.” With his mods it still had a lot of the stock bike’s stiff nature, and now more of the stock bike’s pronounced power. I wanted less of both. A call to Factory Connection was in order since the company has nailed it on the last few projects we have tasked it with. I explained what I was looking for: The same progression and bottoming resistance as stock, but I wanted Yamaha or KTM plushness for the first half of the stroke.While my suspension was at FC, I ordered up smooth-looking RidePG.com custom graphics and number plate backgrounds with my number 10 (symbolizing perfection) on the plates. That is cocky, I know, just wait ’til I go to 11. Just about the time I was done polishing the big 1-0 a carbon fiber kit from Leo Vince showed up for us to test on the CRF250R; luckily, it also fit the 450, so I acquired a certain level of trickness in one sly move. Chain guide, skid plate, countershaft sprocket cover and a gas tank shield for looks made the kit. It glowed with bling and fit sweetly. For tire testing, and I’m glad I did this, I spooned on a set of Pirelli Scorpion MX Mid-Soft tires. Man, do they hook up!What I got back was a suspension kit of factory proportions. It has the external bladder on the shock plus a shock spring preload ring with a bearing to free up the initial movement. It was set up to run the FC link arm that lowers the back of the bike as well. Both front and rear were revalved and resprung. So I threw the suspension back on the bike, while still using Chris’ “Hey, I used to ride Outdoor Nationals and I need tons of power” motor and pipe setup to see how things played out. For me, having a faster bike tasks the suspension that much more. Well, I got 75 percent of what I asked for, and Factory Connection nailed the plushness. But the bike was riding a little low in the stroke for me, especially in the back, and I lost a lot of the turning character I loved. And now I was bottoming a bit more than preferred, and clickers were not fixing these issues. So I relied on FC’s 100-percent satisfaction guarantee after I’d ridden the bike at two tracks, and it was back in the shop for some fine-tuning in the valving.
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<p>My next goal was to smooth the motor from Chris’ potent Yoshimura configuration. Step one was to go back to the stock cam and switch over to a pipe that delivers the kind of power I was looking for. The Pro Circuit exhaust was my favorite last year and I was close to using that one on the bike, but I was lucky to try the new and improved Leo Vince system for 2010. It is quieter than the Pro Circuit system, is a little softer on the bottom and rips on top-just what I was hoping for. Smooth as good tequila and still packing a major punch when you have too much! Throttle that is. The rest of my motor was simple; I took out the Hinson diaphragm spring clutch (which worked wonderfully, if you like having to pull in the lever at all) and in went the Rekluse Core EXP anti-stall (auto) clutch straight out of our 2009 Long Haul, old plates and all. Magic is the only way to describe how much easier the bike rides; such joy from not having to worry about stalling or being in the wrong gear, to seeing improvements in tracking coming into turns where there is some built-in slipping and little worry if I decide to run it in a gear high.With the updated suspension back, I was ready for take two. Success was confirmed with a few stellar and patent-pending overjump maneuvers to prove bottoming resistance. I won’t say the CRF is as plush as my favorite Blue and Orange bikes, and it is obviously more a factor of the chassis than the suspension because the Factory Connection stuff was working great at three different tracks with way different conditions. Now I was able to run the lower ride height as suggested (not as totally low as they liked the sag, but close) and not lose much of the turning precision, especially midway and on the exit of turns.Personalization went one step further (too far for some) with the addition of a Fasst Company Flexx handlebar. Mostly for my wrists, the bar just makes the bike that much more comfortable for me. The reason I waited was so that I could dial in the fork without having the bar mask anything; it really is that good. To mount the oversize bar I needed an oversize top clamp, and Ride Engineering has an eight-bolt pinch that is connected across the top to eliminate bar twisting.My bike was as good as the number on it, about as perfect of a Jimmy Machine as there could be in the color Red. OK, I won’t kid. I’d like to back the Rekluse clutch with a Hinson steel basket because I love what both do to the power. In my experience the clutch baskets are more subtle and just as effective as heavier flywheels. Then there is the HRC FI tuning tool, but there are only seven days in a week and I have to quit sometime. Jesse Ziegler, you’re getting a near perfect bike. I’ve done my job.<u><strong>Parts</strong></u><br />
Factory Connection (<a href="" rel="nofollow" onclick="javascript:window.open(www.factoryconnection.com): suspension modifications and shock linkage
Leo Vince (www.leovinceusa.com): X3 exhaust and carbon fiber kit
Rekluse (www.rekluse.com): Core EXP anti-stall clutch
Fasst Company (www.fasstco.com): Flexx handlebar
Pirelli (www.pirelli.com): Scorpion Mid-Soft tires
Ride Engineering (www.ride-engineering.com): Fourth-Generation one-piece bar mount clamp
Ride PG (www.ridepg.com): Custom graphics kit and preprinted backgrounds
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